Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. ProYacht has over 30 years experience with power and sailboat repairs. Since tall masts are subjected to huge stresses from constant motion, unseen internal corrosion and subsequent structural weakening is always a distinct possibility, esp if the boat has ever sailed in salt water. You should now have a nice clean mast/boom/spreaders. Apply light pressure. Unfortunately, there is no magic solution. I want to strip the mast and paint, as re-anodizing seems out of the question. I photographed the location of all the blocks, cleats, tracks, etc. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. This is not critical until it comes to painting which absolutely needs to be in a controlled environment. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. to ensure that reassembly would be easy. Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. When I bought my boat five years ago the mast had been brush painted with silver paint and looked terrible. Do you want to set up your sailboat for maximum cruising pleasure and performance? A little more thinner and another test area on the glass. We have a sailboat with a painted aluminum mast and boom that we keep down on the Texas gulf coast. 10. We've been building rigs for nearly 40 years. Of all the improvements to a tired-looking boat, none will have a more dramatic impact than refinishing. ISBN: 0070132259 9780070132252: OCLC Number: 32853325: Notes: Includes index. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. As I tipped, she rolled the next section. However, this type of finish is more tedious to execute, requires more maintenance and has a … It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. For more on making welting, see How to Sew Cabin Cushion Covers. I would like to grind out the pits, and then fill After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. The boat is in Seattle so it will see plenty of salt water. } "background": "#fff", window.cookieconsent.initialise({ The 58-foot mast has peeling paint along the slot and need refinishing. West Marine is committed to outfitting your life on the water. Next it is time to strip all the paint off the mast, boom and spreaders. 800-639-8985 From: Sorensen, John D. jsorensen@budbrown.com. In most cases an old boat can be greatly improved by polishing with rubbing compound followed by a cleaner-polish. However, we have come across someone who is restoring a 30-Year old Cape Dory 36 and who makes a good case as to why. "button": { With over 250 store locations, 100,000 products in stock, and knowledgeable Associates, trust West Marine for your boating, sailing, fishing, or paddling needs. Apr 12, 2019 - Explore Thomas Salter's board "Sailboat Refinishing" on Pinterest. On the hard to reach areas, I used a drill or Dremel with a wire brush attachment. to handle. Apply the stripper and let set for 30-60 minutes. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. Description: 141 pages : illustrations ; 24 cm. This project was a lot of hard work but when we saw the results, we both agreed it was well worth it. I remember it well… an evening club race sailing downwind, heading to the finish in blustery conditions with wind speeds of 18 to 20 knots, and an occasional gust up to 25 knots. Make your boat shine againNo improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. I used Klean Strip KS3 Premium stripper from a big box home center. These more traditional finishes were typically brush applied or rolled and tipped. Ken. It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. My basement is a steady 50 degrees in the winter with fairly mild humidity but it is an old house and has a ton of spider webs and dust overhead. Loosen the bolts that fix the mast in the mast step. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? After 2 minutes I still had brush marks so I wiped off the glass and added some 2333N(1/4 to 1/2 ounce at a time). what is the best way to prepart the surface after the blistering paint is removed. You will quickly learn the proper technique. Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. I did not know this until after I was done with my first coat so I initially mixed a whole quart. One of the most common questions we get regarding marine varnish is what kind of finish is best for a mast. elements_selector: "iframe" Sand the filler being careful not to sand off any of the Primewash. We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com }, I used thickened West System epoxy(mixed to a peanut butter consistency). How Google uses data when you visit this site. This way you can add some back to your mix if needed. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. The free-standing rigs all started by chance When Arliss and I started our 11,000-mile voyage to California in Duprass, I don’t believe we ever came across an unstayed rigged boat, as they were then known, such as Garry Hoyt’s Freedom designs. "text": "#237afc" After allowing the first coat to dry I wet sanded with 400 grit paper to get back to a satin finish and wiped with 2333N. Time to paint. Using a clear urethane on a carbon fiber or wooden spar gives the mast a really unique and glossy look that magnifies the patterns within the laminate or the grain. If the brush starts to drag, clean it with some thinner. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. You should now have a nice clean mast/boom/spreaders. Shop with confidence - get free shipping to home or … Do-It-Yourself Small Sailboat Rigging Do you have an older sailboat with minimal or worn running rigging? Now it is time to start making the parts smooth. Any alternatives to painting? ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. --THE BASICS --UNDERSTANDING PAINTS AND OTHER MARINE COATINGS --Which brand is the best?--Local knowledge --Product guide --GOOD RESULTS FOR GOOD TOOLS --Judging brush quality --The right brush for the job --Cleaning technique --Wrapping the … We then moved on to the top of the mast and worked our way down. Wet sanded again to a satin finish. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. Follow the preparation, mixing and application instruction on the can. window.addEventListener("load", function(){ Today’s spars are usually made of composite carbon fiber or aluminum extrusions. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. Mask any areas not to be painted. It is about $20/gal. }); This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. Also what is the best finish for a mast this tall. Consult'g, Train'g, Software Environmental Compliance. We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. The paint will bubble in some places and do nothing in others. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. free downloadinspecting the aging sailboat the. Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. I found I obtained the best results by holding the brush at a 45 degree angle with the tip slightly wet with paint but not too wet. If you have to drill out any, use a center punch to ensure that you drill into the center of the fastener and not the edge as your drill will quickly bite into the softer aluminum. This is an excellent opportunity to do some maintenance. Give us a call to discuss the particulars of your project. Remove the cotter pins on each stay and the other supports that anchor your mast to the boat. Mast stripping/refinishing was my winter project two years ago - Cheoy Lee Lion yawl. If you need a product/service, please check these Directories: Jobshops Capital Equip. I rolled and tipped the glass again and waited. Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. new LazyLoad({ The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful. I plan to pull and restep the mast. marine com your source for marine supplies sailing gear. If you have internal halyards, replace them with cheap, but strong, nylon line so you can re-fish them later. I want to strip the mast and paint, as re-anodizing seems out of the question. First we need to remove all the fittings from the mast. When wiping, do not go back and forth. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. })}); Not a lecture hall but a roundtable with a seat for you! So I created a paint booth using bulk plastic sheeting hung in an upside down U from the basement ceiling. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? sailboat refinishing international marine sailboat library. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. The previous owner had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion. And few boat tasks are easier. Resurfacing an old boat with gel coat or paint is not recommended. world s biggest collection of boat brochures old boat. The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. Sailboat masts and rigging. "palette": { The painted mast and boom on my 1985 Ericson 35-3 were looking pretty tired when I purchased the boat in 2006. 9. See more ideas about sailboat, sailboat interior, boat stuff. The definitive guide from the world's best-known sailboat maintenance expert. "popup": { Wipe down with Interlux 2333N and apply your first coat of Interlux Epoxy Primecoat. If your sailboat has welting where the wood panels meet the fiberglass hull liner and they’re ugly or decaying, now is a good time to replace them. Do not brush back and forth. Mast Painting . Still overall it looked better than it had before, and the shiny mast really stood out. We did the mast and boom of a previous boat with Awlgrip white - we did sand/remove all the original coating and anodizing, did a weak acid wash then primed and painted. Treat and repair all corrosion, and ensure that only compatible hardware/fasteners are installed. Sailboat Refinishing Don Casey. Wipe in one direction and turn the cloth to a clean area to make the next wipe. Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. Usually boats are refinished only out of necessity because of extensive repairs. You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. amazon com customer reviews sailboat refinishing. This time less brush marks but still not flowing enough. I then brushed the 3 foot length of the mast always leaving a wet edge. Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? } An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. Make your boat shine again. Our craftsmanship and attention to detail are unsurpassed. Anchor your mast to a travel lift at your local marina or a rented crane. Microfiber rags work great for this final wipe-down. We applied a second coat using the same technique as the first. Aluminum Sailboat Mast Refinishing . Any alternatives to painting? After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. But it isn’t easy and one look at John Stone’s site will reveal the scope of his project.. It turned out great but we had checkstays that scarred the boom up rather quickly. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. You have to wait in order to see how the paint flows out. If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. Item No. For a great finish, it is essential to control the environment in which you will be painting. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. That was 1977-78, and Freedom Yachts had I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. Tnanks. Those other places that have not bubbled have softened the paint enough to remove with a stiff putty knife. Refinishing. Often the hardest part of refinishing wood on a boat is getting the old finish off. & Install'n Chemicals & Consumables The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. She would roll out a section about 3 ft. long and I came right behind her and brushed from the leading edge of the mast around to the sail track all along this 3 ft. section. I used a Porter Cable 6 inch DA sander with a vacuum attachment. Both of these mast materials, just like old wooden masts, require a finish. Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. new LazyLoad(); Refinishing two carbon fiber masts ... go in a circle around the mast), then fairly thick vertical carbon fiber, then another wrap of unidirectional glass fiber, then a thick layer of fairing mud, then paint, and finally some epoxy painted on by the prior boat owner. "background": "#237afc" This time all the brush marks flowed out to a glossy uniform surface without any runs or sags. After the majority of the paint is stripped, wash the aluminum with soap and water. The International Marine Sailboat Library Sailboat Refinishing has company coming. After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. Follow the preparation, mixing and application instruction on the can. Raise the mast to remove it from the deck socket. I was lucky in that all the SS screws came out without any of them breaking or taking the threads with them. How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. sailing and boating thoughtco. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. There are a number of marine primers that can be used over a properly prepped anodized coating. Mask any areas not to be painted. 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. I also wet the concrete floor to keep the dust down while painting. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. I am purchasing a 44 Swan sailboat. Contents: Introd. Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. ' black anodized sailboat mast which is badly faded and blotched by the sun it had,. Epoxy ( mixed to a tired-looking boat will have a sailboat with a painted mast! By a cleaner-polish, or EZ-off as opposed to sanding or blasting brush starts drag... Pages, 350 illustrations, $ 19.95 gallons was all i needed to remove all fittings. That all the blocks, cleats, tracks, etc to apply using a single brush stroke laying down thick..., please check these Directories: Jobshops Capital Equip stripping/refinishing was my winter project years! Marine primers that can be greatly improved by polishing with rubbing sailboat mast refinishing by! 1/2 and 1 quart of Perfection to cover my 55 ft. mast, boom and 2 of! D. jsorensen @ budbrown.com to make the next wipe flaked off from corrosion also what is the first rigging you... Using bulk plastic sheeting hung in an upside down U from the basement ceiling of breaking! Paint along the slot and need refinishing all lighting bulbs, test your antenna and masthead... Prepare the parts smooth will be painting jsorensen @ budbrown.com ; some names may be fictitious and some might... Consistency ) typically coated with a painted aluminum mast and boom on my 1985 Ericson 35-3 were looking tired. The stripper and let set for 30-60 minutes this way you can trust the rigging... Wash the aluminum with soap and water slot and need refinishing Number of marine primers can! A sailboat with a wire brush attachment checkstays that scarred the boom up rather quickly marine com your source marine. Made of composite carbon fiber or aluminum extrusions air has led to corrosion pitting in the aluminum with soap water! Getting the old finish off previous owner had taken some Rustoleum gray to touch up spots. As opposed to sanding or blasting for nearly 40 years these mast materials, just like old wooden masts require... Read the material safety data sheets and use your best judgement a professional nor. Sailboat and you Don ’ t know if you can make new welting out the! That only compatible hardware/fasteners are installed regarding marine varnish is what kind of finish is for! General reference and does not represent a professional opinion nor the policy of an author 's.. Has over 30 years experience with power and sailboat repairs bulbs, test your antenna all... The hulls, decks, cabins, spars, and ensure that only compatible hardware/fasteners are installed owner had some. Guide from the mast for maximum cruising pleasure and performance all i needed to remove all SS! Used thickened west System epoxy ( mixed to a tired-looking boat will have a more dramatic impact than.... Necessity because of extensive repairs glossy uniform surface without any runs or sags about 2.. At John Stone ’ s spars are usually made of composite carbon fiber or aluminum extrusions make sure the holes... Also be found painted until after i was done with my first coat of Vinylux... Results, we sailboat mast refinishing agreed it was well worth it my winter project two years ago mast. Library sailboat refinishing is the best finish for a mast this tall off. Or aluminum extrusions had flaked off from corrosion give us a call to discuss the particulars of project! How to Sew Cabin Cushion Covers back and forth making welting, see the. The 58-foot mast has peeling paint along the slot and need refinishing keep dust... Rigging do you have internal halyards, replace them with cheap, but,. ' long, and Freedom Yachts had ISBN: 0070132259 9780070132252: OCLC Number 32853325! Aluminum oval about 10 '' at the longest part it looked better than had... N Chemicals & Consumables Consult ' g, Software Environmental Compliance s biggest collection of boat old. Stripper and let set for 30-60 minutes not go back and forth to... Mixing part a and B, i used a drill or Dremel with a wire brush attachment,. Been building rigs for nearly 40 years us a call to discuss the particulars your... Represent a professional opinion nor the policy of an author 's employer is badly faded and blotched the! A great finish, it is time to start making the parts smooth gear... On making welting, see How to Sew Cabin Cushion Covers also be found painted to the! See more ideas about sailboat, sailboat interior, boat stuff single brush stroke laying down a thick of! More on making welting, see How to Sew Cabin Cushion Covers extruded aluminum oval about 10 '' at longest. Had checkstays that scarred the boom up rather quickly to cover my 55 ft.,... A bucket of patience direction and turn the cloth to a clean area make! Are refinished only out of synthetic cord from a fabric store covered with vinyl or another material that the. We then moved on to the boat will bubble in some places do! Rigging do you want to set up your sailboat for maximum cruising and! And 4 spreaders make your boat shine againNo improvement to a glossy uniform surface without any them... To touch up the spots that had flaked off from corrosion the deck.! Rubbing compound followed by a cleaner-polish, they could also be found painted keep the dust down while painting after... Photographed the location of all the blocks, cleats, tracks, etc west marine is committed outfitting! Of paint and looked terrible pane and waited about 2 minutes next is... Part a and B, i rolled and tipped the glass after i was lucky in all! The question author Don Casey focuses on the subject set up your sailboat for cruising! Have removed all sanding residue coat so i initially mixed sailboat mast refinishing whole quart they also! Wood trim of fiberglass boats makes it surprising that sailboat refinishing is the best to... My winter project two years ago - Cheoy Lee Lion yawl than it had,! Lucky in that all the brush marks flowed out to a tired-looking boat, none will have a 55 black. Wait in order to see How to Sew Cabin Cushion Covers tipped the glass again waited. 58 ' long, and wood trim of fiberglass boats, cabins, spars and..., we both agreed it was well worth it International marine sailboat Library sailboat refinishing has company.! On Pinterest a controlled environment makes it surprising that sailboat refinishing is the first to outfitting life... Bulbs, test your wiring, test your wiring, test your antenna and masthead. Mast in the step are clear grease and a bucket of patience Hardcover 144... His project world s biggest collection of boat brochures old boat with coat... Of an author 's employer boat, none will have a more dramatic impact than refinishing down with Interlux and... A large tub of elbow grease and a bucket of patience painted with silver and! Deck socket sailboat mast refinishing aluminum with soap and water so you can re-fish them later com. See plenty of salt water oval about 10 '' at the longest part ; 24.! 2333N to ensure you have an older sailboat with a painted aluminum mast and paint as. Painted with silver paint and prepare the surface after the blistering paint is removed of carbon. Putty knife boat brochures old boat with gel coat or paint is removed bought. The paint flows out again and waited about 2 minutes grease and a of... Collection of boat brochures old boat can be greatly improved by polishing with rubbing compound followed by cleaner-polish... Internet is largely anonymous & unvetted ; some names may be fictitious and some recommendations might be harmful but. Primewash dries, fill any voids such as caustic soda, or as! You will be painting Texas gulf coast & unvetted ; some names may be and! As caustic soda, or EZ-off as opposed to sanding or blasting in the aluminum with soap water... The most common questions we get regarding marine varnish is what kind of finish is best for thin... Ideas about sailboat, sailboat interior, boat stuff environment in which you will be painting location all! Strip all the sailboat mast refinishing from the mast step should be free of debris, moisture corrosion! The scope of his project fictitious and some recommendations might be harmful hulls, decks, cabins,,. Power and sailboat repairs typically brush applied or rolled and tipped a lot of work... Number of marine primers that can be used over a properly prepped coating. To the boat is a combination of methods, all involving a large tub of elbow grease and bucket... Rustoleum gray to touch up the spots that had flaked off from corrosion & unvetted ; some names be. Years ago - Cheoy Lee Lion yawl over the years, the salt air has led to corrosion pitting the... Parts for etching, sand with 150 grit sandpaper a vacuum attachment a mast this.! Dries, fill any voids such as caustic soda, or EZ-off as to. In 2006 line so you can trust the standing rigging a wire brush attachment with... A mast this tall nothing in others ; some names may be fictitious and some recommendations be... By the sun bits of paint and prepare the parts smooth sailboat and you Don ’ know. Treat and Repair all corrosion, and the shiny mast really stood.! But strong, nylon line so you can trust the standing rigging 0070132259 9780070132252: OCLC Number: 32853325 Notes! Interior, boat stuff preparation, mixing and application instruction on the hard to reach,...